Processes &
Capabilities
All Processes and Capabilities are listed in alphabetical order.
Wichita, Kansas Services
Surface Finishing & Plating
- Abrasive Blasting
- Acid Pickle
- Alkaline Cleaning
- Alodines (Chem Film) 600, 1200, 1500, 1800 up to 240" x 24" x 96"
- Anodizing (Sulfuric, Boric/Sulfuric & Chromic) Types I, II & III,
six separate lines up to 240" x 36" x 96" - Anodizing Dyed Sulfuric (gold, black, blue, red, green)
- Black Oxide Coating
- Cadmium Electroplating (tank sizes — 84" x 43" x 42")
Types I, II & III - Chemical Conversion Coating up to 240" x 24" x 96"
- Cleaning and Descaling
- Copper Electroplating
- Curing Prime/Paint
- Decorative Chrome
- Dow 17 Anodize
- Dow 7 Treatment
- Dry Film Lubrication
- Electroless Nickel Electroplating Class 1 & 2
- Embrittlement Relief & Stress Relief Bakes
- Hard Anodize Type III (tank sizes — 96" x 24" 48") Class 1 & 2
- Hard Chrome Electroplating (up to 120" x 36" x 48")
- Nickel Electroplating
- Nickel Strike
- Passivation (up to 84" x 24" x 40"); Type II, VI & VIII
- Part Marking
- Phosphates Coating- Zinc & Manganese
- Phosphate Fluoride Coating of titanium
- Pickle & Oiling
- Polishing
- Prime/Paint, three paint facilities (27)
Twenty Seven total Paint Booths - Shot Peening
- Silver Electroplating
- Teflon Coating
- Thermal Spray
- Tin Plating
- Vapor Degreasing
- Zinc Nickel
- Zinc Plating Rack and Barrel Types I & II
Non-Destructive Testing Services
- ASNT NDT Level III Consulting
- AWS Certified Weld Inspection
- Conductivity, Hardness Testing and Temper Verification
- Eddy Current Inspection
- Fluorescent Penetrant Inspection/Chemical Conversion
- Leak Testing using the Pressure Rise and Bubble Test Methods
- Magnetic Particle Inspection
- Pre-weld/Braze Cleaning of ferrous and non-ferrous materials
- Ultrasonic Inspection of Wrought Materials
- Ultrasonic Inspection of Composite Parts and Structures
10 Axis Complex Contour Following Capability - Welder and Weld Procedure Qualification
(MIL-STD, AWS, ASME, Aerospace) - X-Radiography of composites, cast and welded sub-assemblies
- FAA Repair Station
Shot Peening Services
- Two- Viking 72T Automatic Peening Machines (three wheel) 72” Table, 60” height
- One- Wheelabrator Automatic Peening Machine (two wheel) 72” Table , 60” height
- One- Wheelabrator Automatic Peening Machine (two wheel) 60” Table , 60” height
- One- Manual Shot Peening Cabinet, 68” length capacity
- One-Automatic Shot Peening Machine in Wellington KS working envelope 960"Long x 22" height x 12" width
Thermal Spray Services
- Thermal or Plasma coatings in a wide variety of materials
- Tungsten Carbide
- Testing Services
- Machining capabilities
Murdock Blue Streak Services
- NDT Services for Aluminum, Steels, and Composites
- Rapid Aluminum Processing lines
(Available for Rapid Three Day Service) - Boric Sulfuric Anodize
- Chemical Conversion
- Commercial Hard Anodize Tank Line (black dye if required)
- Ten Stations for Prime, Paint or Top Coat Applications
Aluminum Heat Treatment
- Aluminum Heat Treatment (Solution) Capabilities
- Maximum load size capacity: 142”x 70”x 71”
- Maximum weight capacity of parts: 800lbs
(with fixturing included)
- Artificial Aging and Stress Relieving Aluminum
- Maximum load size capacity: 262” x 60” x 67”
- Partial and Full Annealing Aluminum
- Maximum load size capacity: 48” x 36” x 45”
- Cold straightening: Aluminum, Stainless Steels, and Titanium
- Maximum size 48” x 144” x 12”
- Hot Straightening: Aluminum Alloys
- Maximum size 48” x 144” x 12”
- Freezer 279” x 174” x 108”
- Hardness and Conductivity Testing
Hard Metal Heat Treatment
- Titanium, PH Stainless Steels, Alloy Steels and Carbon Steels
- Air Stress Relieve and Anneal Mild Steel and Medium Carbon Steels
- Maximum size 168” x 60” x 36”
- 5000lbs gross weight
- Vacuum Stress Relieve, Anneal, Bright Anneal, 300 series SS,
Inconel, PH SS, Titanium, Alloys- Maximum size 36” x 52” x 36”
- Vacuum Solution HT Tool Steels, PH SS, 400 series SS,
Inconel, and Titanium- Maximum size 36” x 50” x 36”
- Air Aging 13-8PH, 15-5PH, 17-4PH, Custom 335 & 455
- Maximum size 168” x 60” x 36”
- Tempering Mild Steels and High Carbon Alloys 30” x 30” x 48”
- Commercial Carburizing
- Maximum size 30” x 30” x 48”
- Normalizing in Atmosphere of Mild Steel, Medium and
High Carbon Steels 30” x 30” x 48”
- Vacuum Full Anneal for machined parts of
Mild Steel, Medium & High Carbon - Alloys Maximum size 36” x 52” x 36”
- Beryllium Copper Aging 600-650F
- Maximum size 168” x 60” x 36”
- Cryogenic Processing to -320F
- Maximum size 84” x 96” x 72”
- Hardness testing, Case Depth Analysis
- Lab for Aerospace Testing, Metallography, and Tensile Pulls
Wellington, Kansas Services
- Process tanks (tank size — 960" x 24" x 54")
- Chemical Conversion Type 1 and 3
- Fluorescent Penetrant Inspection
- Parts Masking
- Prime/Paint
- Shot Peening (working envelope 960"L x 22”W x 12”H)
- Curing and Part Marking
Chihuahua City, Chihuahua, Mexico Services
- Penetrant Inspection, Type 1 Method A Level 3
- Chemical Conversion Coat (Alodine 1200)
- Chemical Conversion Coat (Type 1C, MIL-C-5541, MIL-DTL-5541, Hand Chem Film)
- Chromic Anodize Type 1, CL 1, CL 3, CL 5
- Boric Sulfuric Anodize Type 1C
- Sulfuric Acid Anodize MIL-A-8625 Type II Class I
- Sulfuric Acid Anodize Dyed MIL-A-8625 Type II Class II
- Masking Services
- Primer Application
- Fuel Tank Coatings
- Top Coat Application
Services BEING ADDED TO MFC CHIHUAHUA CITY FACILITY
Magnetic Particle Inspection
Shot Peening Manual and Automatic Table Peening Cadmium Plating
Zinc-Nickel Plating
Passivation
Sol-Gel Application
Dry Film Lube Application